Manufacturing Processes is one of the core subject in Mechanical Engineering. Any physical thing (Engineering product) exist in this world is processed from metals or materials. Here we have found Manufacturing processes ebooks, study notes and study contents.
Manufacturing is the backbone of any industrialized nation. Manufacturing and technical staff in industry must know the various manufacturing processes, materials being processed, tools and equipments for manufacturing different components or products with optimal process plan using proper precautions and specified safety rules to avoid accidents. Beside above, all kinds of the future engineers must know the basic requirements of workshop activities in term of man, machine, material, methods, money and other infrastructure facilities needed to be positioned properly for optimal shop layouts or plant layout and other support services effectively adjusted or located in the industry or plant within a well planned manufacturing organization. The complete understanding of basic manufacturing processes and workshop technology is highly difficult for any one to claim expertise over it. The study deals with several aspects of workshops practices also for imparting the basic working knowledge of the different engineering materials, tools, equipments, manufacturing processes, basic concepts of electro-mechanical controls of machine tools, production criteria’s, characteristics and uses of various testing instruments and measuring or inspecting devices for checking components or products manufactured in various manufacturing shops in an industrial environment. It also describes and demonstrates the use of different hand tools (measuring, marking, holding and supporting tools, cutting etc.), equipments, machinery and various methods of manufacturing that facilitate shaping or forming the different existing raw materials into suitable usable forms. It deals with the study of industrial environment which involves the practical knowledge in the area of ferrous and non ferrous materials, their properties and uses. It should provide the knowledge of basic workshop processes namely bench work and fitting, sheet metal, carpentry, pattern making, mould making, foundry, smithy, forging, metal working and heat treatment, welding, fastening, machine shop, surface finishing and coatings, assembling inspection and quality control. It emphasizes on basic knowledge regarding composition, properties and uses of different raw materials, various production processes, replacement of or improvement over a large number of old processes, new and compact designs, better accuracy in dimensions, quicker methods of production, better surface finishes, more alternatives to the existing materials and tooling systems, automatic and numerical control systems, higher mechanization and greater output.
Manufacturing Processes study content : –
PROPERTIES OF MATERIALS
NON-FERROUS METALS AND ALLOYS
BASIC METAL FORMING PROCESSES AND USES
EXTRUSION, WIRE DRAWING, TUBE DRAWING AND MAKING
PRESS WORK AND DIE-PUNCH ASSEMBLY
SHAPERS AND PLANERS
1 IMPORTANCE OF MATERIALS AND MANUFACTURING
2 LOCATION AND LAYOUT OF PLANTS, PRODUCTION AND PRODUCTIVITY
3 NON-METALLIC MATERIALS
4 MISCELLANEOUS PROCESSES
Manufacturing Processes ebook : –